The B-H15 model (reinforced knife holder) head combination is a modular head configuration solution designed for heavy-duty cutting conditions, featuring a reinforced single knife holder as its core, and can be equipped with modules such as an oscillating knife, bevel knife, circular punch, spindle, CCD vision component, and inkjet head according to processing requirements. This combination focuses on solving problems that easily occur with thick materials and multi-layer composite materials under large cutting forces, such as knife holder deformation, vibration deviation, and decreased stability during long-term operation, providing a reliable single knife holder cutting configuration for heavy-duty conditions such as thick foam and multi-layer composite panels.
Core Features
- Reinforced knife holder structure: The knife holder body has undergone structural reinforcement design, offering higher rigidity and resisting deformation under large cutting forces, ensuring stable and consistent knife tip trajectory.
- Compatible with high-cutting-force tools: Can be equipped with knife molds requiring greater cutting force, such as oscillating knives and bevel knives, to handle continuous cutting of thick materials and high-density materials.
- Stable during long-term heavy-duty operation: The reinforced structure maintains stability during prolonged heavy-duty cutting, reducing incision deviation and repeat positioning errors caused by insufficient head rigidity.
- Modular module combination: On the basis of the reinforced knife holder, circular punches, spindles, CCD vision components, or inkjet heads can be added according to process requirements, accommodating composite processes such as punching, milling, visual positioning, and marking printing.
- Efficient single knife holder configuration: The single knife holder structure is simple, with convenient tool changing and debugging, suitable for production line configurations focused on a single primary cutting process and pursuing efficiency and stability.
Applicable Materials and Industries
This combination is suitable for materials with high requirements for cutting force and head rigidity, such as thick foam, sponge, multi-layer composite panels, honeycomb cardboard, thick corrugated board, leather, and some non-metallic thick sheet materials. Typical applications include packaging liners and cushioning material processing, automotive interior and seat foam cutting, furniture and building composite panel cutting, and advertising and display thick material forming, especially suitable for scenarios with continuous production and a high proportion of heavy-duty cutting.
Selection and Configuration Recommendations
When the processing objects are mainly thick materials and multi-layer composite materials, and there are high requirements for cut edge perpendicularity and long-term running stability, the B-H15 reinforced knife holder combination is preferred; if the main focus is fine cutting of thin materials, a conventional knife holder configuration can be considered to balance cost. In terms of supporting equipment, it can be linked with automatic feeding platforms, roll feeding systems, and layout cutting software, and combined with CCD vision components to achieve positioning cutting, or equipped with an inkjet head to complete the marking process, forming a complete heavy-duty cutting solution.
Key Technical Parameters
- Head Model: B-H15 (head combination)
- Processing Height: 150mm (H15 reinforced type)
- Combination Configuration: Reinforced knife holder
- Replaceable Modules: Knife holder / oscillating knife / servo angle knife / circular punch / spindle / CCD vision component / inkjet head (optional according to model support)
- Applicable Materials: Fabric, leather, foam, EVA, composite materials, cardboard, acrylic, wood board, etc. (depending on the selected module)
- Applicable Processes: Contour cutting, punching, creasing, grooving, milling, vision positioning cutting, inkjet marking (depending on the selected module)
- Applicable Models: Dingniu oscillating knife cutting machine series (head board installed according to model customization)
- Remarks: The head can be customized and combined according to materials and processes; the specific configuration is subject to the selection plan
FAQ
What is the maximum cutting force of the B-H15 reinforced knife holder combination?
The maximum cutting force is 500 kg, suitable for heavy-duty cutting of thick materials and multi-layer composite materials.
What modules can be added to this combination?
Circular punch, spindle, CCD vision component, and inkjet head can be added to achieve punching, milling, vision positioning, and marking printing.
What materials is the B-H15 model suitable for cutting?
It is suitable for thick foam, sponge, multi-layer composite panels, honeycomb cardboard, thick corrugated board, leather, and more.
What is the repeat positioning accuracy of this combination?
The repeat positioning accuracy is ±0.05 mm, ensuring stability during long-term heavy-load cutting.
Further Reading
- Practical Guide to Oscillating Knife Cutting Machine Maintenance and Repair
- Oscillating Knife Cutting Machine Blade Selection and Replacement Cycle Determination Methods
- New Energy Vehicle Interior Market Drives Continued Growth in Oscillating Knife Cutting Demand
The B-H15 reinforced knife holder head assembly has been specifically strengthened in its structural design. The knife holder body is made of high-strength materials and features an optimized mechanical structure, enabling it to maintain stable form even when subjected to large cutting forces. This design effectively reduces incision deviation and repeat positioning errors caused by knife holder deformation, making it particularly suitable for continuous cutting of thick materials and multi-layer composite materials. Compared with conventional knife holders, the reinforced knife holder has a longer service life under heavy-load conditions and lower maintenance costs, providing reliable assurance for high-load production lines.
The modular characteristics of this assembly give it high process adaptability. Users can flexibly add modules such as circular punches, spindles, CCD vision components, or inkjet heads to the reinforced knife holder according to production needs, enabling composite processes such as punching, milling, visual positioning, and marking printing. This multi-functional configuration reduces equipment changeover and material handling time, improving production efficiency. At the same time, the single knife holder structure is simple, making tool changes and debugging convenient, and is suitable for production line configurations that focus on a single main cutting process and pursue efficiency and stability.
When selecting, if the processing objects are mainly thick materials and multi-layer composite materials, and there are high requirements for incision verticality and long-term running stability, the B-H15 reinforced knife holder assembly is the preferred choice. In terms of supporting equipment, it can be linked with automatic feeding platforms, roll feeding systems, and layout cutting software, combined with CCD vision components for precise positioning cutting, or equipped with an inkjet head to complete marking processes, forming a complete heavy-duty cutting solution. For fine cutting scenarios with thin materials, conventional knife holder configurations can be considered to balance costs.
