The ED-H model head combination is composed of a spindle module and an integrated servo oscillating knife head, making it a modular configuration solution for mixed processing scenarios involving both soft and hard materials. The spindle is responsible for milling and engraving hard materials such as acrylic, wood panels, and composite boards, while the integrated servo oscillating knife head performs high-frequency oscillating cutting of soft materials such as foam, leather, and fabric. The two processes are switched by program on the same head, reducing the need to change equipment or perform secondary clamping due to material changes, helping production lines complete multi-category orders on a single machine.
Core Features
- One machine covers both soft and hard materials: The spindle and oscillating knife head are integrated into the same head, allowing hard panels and soft rolled materials to be processed sequentially in the same workflow, eliminating cross-equipment transfer and repeated alignment.
- Integrated servo oscillating knife head: The knife head is servo-driven, with vibration frequency and cutting speed adjusted according to material characteristics. When cutting foam, leather, and fabric, the cut is clean, and edges are not prone to fuzzing or crushing.
- Spindle module for processing hard materials: For milling, grooving, and contour processing of materials such as acrylic, wood, and composite panels, different tools can be used to meet both rough machining and fine finishing requirements.
- Modular configuration and expansion: The machine head reserves module interfaces, allowing optional installation of angle cutting knives, circular punches, CCD vision components, inkjet heads, etc. according to process requirements, enabling integrated operations of cutting, drilling, positioning, and marking.
- Convenient switching, simplified debugging: Switching between modules is controlled by the program, reducing manual tool changes and recalibration time, suitable for the flexible production rhythm of small batches and multiple varieties.
Applicable materials and industries
This combination is suitable for hard materials such as acrylic, wood panels, and composite panels, as well as soft materials such as foam, leather, fabric, and non-woven fabric. Typical applications include advertising signs and display props, automotive interiors and seat foam, luggage and footwear materials, home soft furnishings, packaging liners, and die-cutting of electronic auxiliary materials, and is especially suitable for production environments where orders for soft and hard materials alternate within the same workshop.
Selection and configuration recommendations
This combination is equipped with an integrated servo oscillating knife directly driven by a servo motor, with a vibration frequency of 3500 rpm and an amplitude of 5 mm. The large-amplitude reciprocating punching force is strong, making it suitable for thick cutting of soft materials such as leather, foam, and composite materials.
The spindle power of this combination is 2.2 kW, which, with different tools, can meet the common power requirements for grooving, engraving, and cutting hard panels.
If the processing requirements involve both hard panel forming and soft material cutting, or if there are many order categories and frequent material changes, the ED-H model head combination is more suitable; if only a single type of material is processed, the corresponding single module can be selected to control costs. In terms of supporting equipment, it can be linked with automatic feeding platforms, roll feeding racks, and layout cutting software. The CCD vision component is suitable for pattern cutting with positioning mark requirements, and the inkjet head can be used for marking and numbering. It is recommended to determine the module configuration according to the material working area and production capacity rhythm.
Key Technical Parameters
- Head Model: ED-H (head combination)
- Processing Height: 100mm (H series enlarged)
- Oscillating Knife Type: Integrated servo oscillating knife
- Vibration Frequency: 3500 rpm
- Amplitude: 5mm
- Combination Configuration: Spindle + integrated servo oscillating knife head
- Spindle power: 2.2kW
- Interchangeable modules: knife holder / oscillating knife / servo angle knife / round punch / spindle / CCD vision component / inkjet head (optional depending on model support)
- Applicable materials: fabric, leather, foam, EVA, composite materials, cardboard, acrylic, wood board, etc. (depending on the selected module)
- Applicable processes: contour cutting, punching, creasing, grooving, milling, vision-positioned cutting, inkjet marking (depending on the selected module)
- Applicable models: Dingniu oscillating knife cutting machine series (machine head board customized and installed according to model)
- Note: The machine head can be customized and combined according to materials and processes; the specific configuration is subject to the selection plan
FAQ
What materials can the ED-H machine head combination process?
It can process hard materials such as acrylic, wood board, and composite board, as well as soft materials such as foam, leather, fabric, and non-woven fabric.
What is the cutting frequency of the oscillating knife head?
The integrated servo oscillating knife head has a vibration frequency of 3500 times/minute and an amplitude of 5mm; the large-amplitude punching is suitable for thick soft material cutting.
Does switching between the spindle and the oscillating knife head require manual tool change?
No, switching between modules is program-controlled, reducing manual tool changes and recalibration time.
Does it support CCD vision positioning?
Yes, the machine head has reserved module interfaces, and a CCD vision component can be added, with positioning accuracy up to ±0.1mm.
Is it suitable for small-batch, multi-variety production?
Yes, program-controlled module switching reduces tool change time by about 50%, adapting to flexible production rhythms.
Further Reading
- How much does an oscillating knife cutting machine cost? Tiered pricing and configuration list
- How to choose an oscillating knife cutting machine manufacturer: 8 verifiable judgment points
- Key maintenance points for the vacuum adsorption and air circuit system of an oscillating knife cutting machine
The core advantage of the ED-H model head combination lies in integrating two processing modules based on different principles into the same machine head, enabling rapid switching through program control. The spindle module adopts 3.5kW power and can perform milling, grooving, and contour processing on acrylic, wood, and composite boards with a thickness of 0.5-30mm, balancing rough machining and fine finishing with different tools. The integrated servo oscillating knife head uses servo drive to generate large-amplitude reciprocating vibration at a frequency of 3500 times/minute, producing clean cuts when cutting foam, leather, and fabric, with edges not prone to fuzzing or crushing. This design is particularly suitable for production environments where orders for soft and hard materials alternate within the same workshop, reducing equipment transfer and secondary clamping steps.
In terms of selection and configuration, if the processing requirements involve both hard board forming and soft material cutting, or if there are many order categories and frequent material changes, the ED-H model head combination is a more suitable choice; if only a single type of material is processed, the corresponding single module can be selected to control costs. In terms of supporting equipment, this combination can be linked with an automatic feeding platform, a roll material feeding rack, and layout cutting software to achieve continuous production. The CCD vision component is suitable for pattern cutting that requires positioning marks, with positioning accuracy up to ±0.1mm; the inkjet head can be used for marking and numbering, facilitating subsequent sorting and traceability. It is recommended to determine the module configuration based on the material working area and production capacity rhythm to fully leverage equipment performance.
From the perspective of application industries, the ED-H model head combination is widely used in advertising signage and display props, automotive interiors and seat foam, luggage and footwear materials, home soft furnishings, packaging liners, and electronic auxiliary material die-cutting, among other fields. In the advertising industry, it can complete the milling of acrylic panels and the cutting of foam padding in a single pass; in the automotive interior field, it can efficiently process seat foam and leather fabrics. The modular design also allows users to add components such as bevel knives and circular punches according to process requirements, expanding cutting and punching functions. This flexibility enables a single machine to adapt to multi-category orders, helping production lines improve equipment utilization and response speed while reducing overall production costs.
