The AF-H head combination consists of a single knife holder and a servo angle-cutting knife, forming a modular head configuration solution for beveling and slope processing of thick and solid materials. The single knife holder handles routine straight cutting, contour cutting, and material cutting tasks, while the servo angle-cutting knife feeds in by angular oscillation, specifically addressing areas that require bevels or slopes. The two knives have clear divisions of labor and each performs its own function, completing one-pass processing from outline cutting to seam beveling on the same head, reducing errors caused by knife changes and secondary clamping, and suitable for thick-material forming scenarios that have requirements for assembly fit.
Core Features
- Servo angle cutting, controllable angle: The angle-cutting knife is servo-driven to feed by angular oscillation, and the bevel angle can be adjusted according to process settings, resulting in flat and consistent cuts that facilitate subsequent assembly and joining.
- Single knife holder handles routine cutting: The knife holder handles straight cutting and contour travel, without interfering with the angle-cutting knife, so routine material cutting and bevel processing can be completed in sequence within the same program.
- Specially designed for thick-material bevels and slopes: Designed for the slope and seam requirements of thick and solid materials such as EVA, sponge, and cardboard, with high cut fit and tight seams after assembly.
- Clear division of labor, fewer knife changes: The two knives are called according to the process, avoiding frequent replacement of knife dies, shortening auxiliary time, and improving continuous processing efficiency.
- Modular combination approach: With the single knife holder and angle-cutting knife as the basic units, they can be combined with modules such as circular punches, spindles, CCD vision components, and inkjet heads according to processing needs to expand into a complete head configuration.
Applicable Materials and Industries
This combination is suitable for processing objects such as EVA, sponge, cardboard, honeycomb paper, corrugated cardboard, and some soft composite materials that have a certain thickness and require beveling or slope joining. Typical applications include bevel forming of packaging liners and cushioning parts, seam processing of assembled cardboard and honeycomb products, bevel cutting of EVA sponge for footwear and bags, and scenarios requiring slope fitting such as display props and furniture upholstery.
Selection and Configuration Recommendations
When the processing requirement is mainly thick-material straight cutting and there are also bevel or inclined-seam processes, the AF-H model is a more suitable choice; if the focus is on thin-material fine contours and bevel cutting is hardly involved, a simpler head configuration can be considered. This combination can be used with an automatic feeding system, nesting and cutting software, and vision positioning components to form a continuous process from feeding and nesting to cutting; the specific module combination should be determined based on material thickness, bevel angle requirements, and production takt time.
Key Technical Parameters
- Head model: AF-H model (head combination)
- Processing height: 100mm (enlarged H series)
- Combination configuration: single tool holder + servo bevel knife
- Replaceable modules: tool holder / oscillating knife / servo bevel knife / circular punch / spindle / CCD vision component / inkjet head (optional according to model support)
- Servo bevel knife: vibration frequency 3500 rpm, amplitude 5mm
- Applicable materials: fabric, leather, foam, EVA, composite materials, cardboard, acrylic, wood board, etc. (depending on the selected module)
- Applicable processes: contour cutting, punching, creasing, grooving, milling, vision positioning cutting, inkjet marking (depending on the selected module)
- Applicable models: DINGNIU oscillating knife cutting machine series (head plate mounted according to model customization)
- Remarks: The head can be customized and combined according to materials and processes; the specific configuration is subject to the selection plan
FAQ
What materials is the AF-H model head combination suitable for?
It is suitable for EVA, sponge, cardboard, honeycomb paper, corrugated cardboard, and some soft composite materials, with thickness typically between 5-50mm.
How is the angle of the servo angle cutting knife adjusted?
By setting the angle parameters through the servo drive system, it can be precisely adjusted within the range of 0-45° to meet different bevel requirements.
Can this combination be integrated with automated systems?
Yes, it supports integration with automatic feeding systems, nesting software, and CCD vision positioning components to achieve a continuous automated workflow.
Can the single knife holder and the angle cutting knife work simultaneously?
They are invoked by process step; straight cutting and bevel cutting can be performed sequentially within the same program without secondary clamping, improving efficiency.
Further Reading
- How to Choose an Oscillating Knife Cutting Machine Manufacturer: 8 Verifiable Criteria
- How Much Does an Oscillating Knife Cutting Machine Cost? Tiered Pricing and Configuration List
- Key Maintenance Points for Vacuum Adsorption and Pneumatic System of Oscillating Knife Cutting Machines
In thick material bevel processing, the AF-H head combination achieves precise angle control through a servo angle-cutting knife, with the bevel angle adjustable within the range of 0-45° and angle accuracy reaching ±0.5°. This precision ensures tight seams during assembly, making it especially suitable for packaging liners and footwear material processing that demand high fit accuracy. The single knife holder handles conventional straight cutting tasks with a maximum cutting thickness of 50mm. The two work in coordination to complete multiple processes within the same program, reducing clamping errors.
Modular design is another major advantage of the AF-H model. Users can flexibly combine modules such as circular punches, spindles, CCD vision components, or inkjet heads according to production needs to expand into a complete head configuration. For example, in applications requiring high-precision positioning, adding a CCD vision system can automatically correct material position and improve cutting accuracy. This flexibility enables the AF-H model to adapt to a variety of tasks from simple cutting to complex bevel forming, reducing equipment investment costs.
In practical applications, the AF-H head combination significantly improves processing efficiency. By reducing tool changes and secondary clamping time, auxiliary time is shortened by approximately 30%, making it particularly suitable for batch production scenarios. At the same time, the cuts are flat and consistent, reducing the need for subsequent grinding and trimming. When selecting, it is recommended to determine the specific module combination based on material thickness, bevel angle requirements, and production cycle time to fully leverage the performance advantages of this combination.
