The A2 head combination consists of a dual tool holder, a CCD vision positioning pen, and matching mounting modules. It is a modular head configuration solution for contour cutting of printed patterns. The two tool positions can be equipped with different tools such as an oscillating knife, bevel knife, and circular punch, and tool changes are completed automatically during cutting, allowing two processes such as punching, kiss cutting, and through cutting to be completed continuously in a single pass; the CCD vision component identifies printed marks and pattern boundaries on the material and guides the tool path to precisely cut along the pattern contour. This combination mainly addresses processing issues such as repeated clamping for multiple processes, frequent manual tool changes, and alignment deviations of printed materials, and is suitable for scenarios with high requirements for consistency between the cutting contour and the printed pattern.
Core Features
- Dual tool holder with automatic tool change: The two tool positions are independently equipped with different tools and switched under program control, eliminating the need to stop for manual tool changes and completing two processes in one pass.
- CCD vision contour positioning: The vision pen identifies printed marks and pattern boundaries, automatically corrects material position deviations, and keeps the tool path aligned with the pattern contour.
- Tool modules configured as needed: The tool holder can be paired with modules such as an oscillating knife, bevel knife, and circular punch, flexibly combined according to material and process to meet both cutting and punching requirements.
- Reduced alignment and clamping time: Vision positioning replaces manual scribing and alignment, and the dual tool positions reduce repeated clamping, shortening the auxiliary time for single-piece processing.
- Modular structure for easy expansion: The head adopts modular interfaces, allowing later addition of components such as spindles and inkjet heads as needed to adapt to process changes.
Applicable Materials and Industries
This combination is suitable for cutting sheet and roll materials with printed patterns, such as labels, paper boxes and paper products, advertising photo materials, automotive interior fabrics, electronic auxiliary materials, and some composite materials. Typical applications are concentrated in the printing and packaging, advertising signage, textile and apparel, and electronics manufacturing industries, and it is especially suitable for orders that require contour cutting along printed patterns and completing punching or kiss cutting processes in the same processing run.
Selection and Configuration Recommendations
When the workpiece has printed marks, requires contour cutting accuracy, and the process involves more than two types of tools, the A2 head combination is more suitable; if it is only simple straight-line cutting with a single tool, a more streamlined head configuration can be selected. In terms of supporting equipment, it can be used with a roll feeding rack or a sheet feeding platform, and driven by cutting software with visual calibration and tool path compensation functions, so as to leverage the synergistic effect of the dual tool holders and the CCD component.
Key Technical Parameters
- Head model: A2 (head combination)
- Processing height: 60mm (standard)
- Combination configuration: dual tool holders + CCD pen
- Replaceable modules: tool holder / oscillating knife / servo oblique cutting knife / circular punch / spindle / CCD vision component / inkjet head (optional according to model support)
- Applicable materials: fabric, leather, foam, EVA, composite materials, cardboard, acrylic, wood board, etc. (depending on the selected module)
- Applicable processes: contour cutting, punching, creasing, grooving, milling, vision positioning cutting, inkjet marking (depending on the selected module)
- Applicable models: Dingniu oscillating knife cutting machine series (head board customized and installed according to the model)
- Remarks: The head can be customized and combined according to materials and processes; the specific configuration is subject to the selection plan
FAQ
What is the CCD vision positioning accuracy of the A2 head combination?
The CCD vision positioning accuracy can reach ±0.1mm, and it can automatically correct material position deviation to ensure that the cutting contour is consistent with the printed pattern.
What tools can be installed simultaneously on the dual tool holders?
Modules such as oscillating knife, oblique cutting knife, and circular punch can be installed, and they can be flexibly combined according to process requirements to complete cutting and punching in one pass.
Which industries is this head combination suitable for?
It is suitable for industries such as printing and packaging, advertising signage, textiles and apparel, and electronics manufacturing, and is especially suitable for orders that cut along the contours of printed patterns.
Can additional functional modules be added to the A2 head combination?
It uses a modular interface, so components such as a spindle and inkjet head can be added later. It offers strong expandability and adapts to process changes.
Further Reading
- 2026 Spring Festival Holiday and Shipping Arrangement Notice
- Dingniu Officially Launches the New Generation DN6-VI Large-Format Vision Cutting Machine
- The New Energy Vehicle Interior Market Drives Continued Growth in Demand for Oscillating Knife Cutting
The core advantage of the A2 head combination lies in the deep integration of dual-knife-seat automatic tool changing and CCD vision positioning technology. The dual-knife-seat design allows the two tool positions to be equipped independently with different tools, such as an oscillating knife, bevel cutter, or circular punch, and to be switched quickly through program control, with tool change time controllable within 5 seconds, thereby continuously completing multiple processes such as drilling, kiss cutting, and through cutting in a single pass. The CCD vision component is responsible for identifying printed marks and pattern boundaries on the material, with positioning accuracy as high as ±0.1 mm, automatically correcting material position deviation to ensure that the tool path precisely follows the pattern contour. This synergy significantly reduces manual tool change and alignment time, improving processing efficiency and accuracy.
In terms of applicable materials, the A2 model head combination demonstrates broad adaptability. It can be used for cutting sheets and rolls with printed patterns, such as labels, carton paper products, advertising photo materials, automotive interior fabrics, electronic auxiliary materials, and some composite materials, with a material thickness range of 0.1-10mm. Typical applications are concentrated in the printing and packaging, advertising signage, textile and apparel, and electronics manufacturing industries, and it is especially suitable for orders that require contour cutting along printed patterns and completing punching or kiss-cutting processes in the same operation. The modular structure also allows subsequent installation of components such as spindles and inkjet heads, offering strong expandability and flexible adaptation to process changes.
When selecting a model, if the processing object has printed marks, requires contour cutting accuracy, and the process involves more than two types of tools, the A2 model head combination is an ideal choice; if it is only simple straight-line cutting with a single tool, a more streamlined head configuration can be selected. In terms of supporting equipment, it is recommended to use it with a roll feeding rack or sheet feeding platform, and to drive it with cutting software that has visual calibration and tool path compensation functions, so as to fully leverage the synergistic effect of the dual tool holders and the CCD component. In addition, regular maintenance of the vision lens and tool holder modules can ensure long-term stable operation and extend the service life of the equipment.
