The AHA-style head combination is a modular head configuration solution for oscillating knife cutting machines, assembled on demand from dual tool holders, oscillating knife, bevel knife, circular punch, spindle, CCD vision component and four sets of inkjet heads. This combination integrates cutting and marking processes into a single head: during cutting, identification information such as QR codes, batch numbers, dimension lines and serial numbers can be printed simultaneously, eliminating downstream printing or labeling steps; the dual tool holder design supports two cutting processes completed consecutively, reducing tool changes and secondary clamping, making it suitable for processing scenarios that require both cutting accuracy and information traceability.
Core Features
- Four inkjet heads print simultaneously: Four sets of inkjet heads can print QR codes, batch numbers, dimension lines and other markings during cutting, forming cutting and marking in one pass, eliminating downstream printing processes and reducing handling and alignment errors.
- Dual tool holders for continuous cutting: The two tool positions can be equipped with oscillating knife, bevel knife and other tool dies respectively, with two cutting processes completed consecutively within the same head, reducing tool change downtime and improving batch processing consistency.
- Oscillating knife and bevel knife combination: The oscillating knife is suitable for high-frequency reciprocating cutting of flexible and composite materials, while the bevel knife can perform cutting at specific angles and bevels; together they cover straight cutting and bevel cutting process requirements.
- CCD vision component assists alignment: The CCD vision component can identify registration marks or contours on materials, assisting positional alignment for printing and cutting, ensuring accurate relative positioning between identification information and cutting contours.
- Modular on-demand assembly: Tool holders, circular punch, spindle, inkjet heads and other modules can be combined according to process requirements; the AHA-style head design facilitates unified interfaces and maintenance across similar machine models, with flexible expansion.
Applicable Materials and Industries
This combination is suitable for cutting and marking of materials such as cardboard, corrugated paper, honeycomb paper, leather, fabric, foam, EVA, PVC, and carbon fiber prepreg. Typical applications include prototyping and small-batch production of packaging cartons and display stands, cutting and numbering of automotive interior and seat fabrics, cutting-piece marking of shoe materials and luggage leather, dimension-line inkjet printing of electronic auxiliary materials and insulating materials, and traceability code processing of advertising signs and composite structural parts.
Selection and Configuration Recommendations
When the processing requirements involve both multiple cutting processes and product identification inkjet printing, and it is desired to reduce post-processing printing, labeling, and secondary clamping steps, this combination is suitable; if only single cutting is required or inkjet printing is not needed, the inkjet module can be simplified to control costs. In terms of configuration, it can be linked with automatic feeding platforms, roll material feeding systems, and layout cutting software. The inkjet printing content can be automatically generated by the software according to the layout file, facilitating batch management and traceability.
Key Technical Parameters
- Head model: AHA type (head combination)
- Processing height: 100mm (H series enlarged)
- Combination configuration: 4 inkjet + dual tool holders
- Replaceable modules: tool holder / oscillating knife / servo angle cutting knife / circular punch / spindle / CCD vision component / inkjet head (optional according to model support)
- Applicable materials: fabric, leather, foam, EVA, composite materials, cardboard, acrylic, wood board, etc. (depending on the selected module)
- Applicable processes: contour cutting, punching, creasing, grooving, milling, vision positioning cutting, inkjet marking (depending on the selected module)
- Applicable models: Dingniu oscillating knife cutting machine series (head board customized and installed according to model)
- Remarks: The head can be customized and combined according to materials and processes; the specific configuration is subject to the selection plan
FAQ
What materials can the AHA-style head combination cut?
Suitable for cutting and marking of cardboard, corrugated paper, leather, fabric, foam, EVA, PVC, carbon fiber prepreg and other materials.
What content can the four inkjet heads print?
It can print identification information such as QR codes, batch numbers, dimension lines, and serial numbers. The printing width is 72 mm, completed synchronously with cutting.
How do dual tool holders improve efficiency?
The dual tool holders can be equipped with an oscillating knife and a bevel knife respectively, completing two processes consecutively and reducing tool change downtime by about 30%.
What is the function of the CCD vision component?
The CCD vision component identifies material registration marks or contours, assisting in alignment for printing and cutting, with positioning accuracy up to 0.01 mm.
Can this combination be linked with an automatic feeding platform?
Yes, it can be linked with automatic feeding platforms, roll feeding systems, and layout cutting software. The printing content is automatically generated by the software.
